Particle Board Cores
Wood chips, density controlled
- Rating: 20 min with hose stream test
- Door type: flush, single
- Max leaf: 1220 × 2440 mm
- Thickness: 44 mm
- Frame: timber / standard HMF
OEM & ODM
UL Listed Fire Door Manufacturer
Door cores, door components and finished doorsets — tested through Intertek, in stock, and built to your project specification.
- Intertek WH tested20–90 min wood doors, 180 min steel doors
- 50% cost reductionStart from a tested core, skip the R&D cycle
- Components in stockCores, rails and stiles ready to ship
Certification and capacity
Tested through Intertek, manufactured across seven workshops in Zhejiang Province.
3,000doors per month, OEM commercial
3core production lines
4 + 2wood and steel door workshops
21days typical lead time
Intertek WH certification covers 20–90 minutes for wood doors and 180 minutes for steel doors. UL listed cores, rails and stiles are held in stock, with inventory in Canada, the USA and the Middle East.
Certifications and test reports
Intertek WH certificates covering door cores, frames and finished doorsets. Click any certificate to open the full PDF.
Fire doors and core products
Buy the core, the components, or the finished doorset. Every option uses the construction that was tested.
ECO MgO Board Cores
Magnesium oxide, plant straw, wood chips
- Door type: flush and profile, single
- Max flush leaf: 1220 × 2440 mm
- Max profile leaf: 1220 × 2440 mm
- Thickness: 44.5 – 45 mm
Kara Board Cores
Perlite and vermiculite
- Rating: 20 – 90 min with hose stream test
- Max leaf: 1215 × 2428 mm
- Thickness: 45 mm
Banded Cores
Pre-assembled cores with rails and stiles
- Core rating: 20 – 90 min
- 20 min core: 1220 × 2440 mm
- 45 – 90 min core: 500 × 600 mm range
- Banded core with sub-facing available
Wood Doors
Finished doorsets, various facing
- Panel doors in multiple patterns
- 20 min rating with hose impact test
- Cylindrical lock prepared
- Smoke and draft control
- Leaf size: 3 – 7 ft
Steel Doors
Galvanised steel, PE infill
- Most common commercial doorset
- PE core infill materials
- 1.5 mm galvanised steel plate
- Facing finish as required
- Single or pairs with astragals
- Single door with 100 in² glazing
Custom doors to suit your project
Five steps from enquiry to offer.
- 01 Choose material and rating Steel or timber, with the fire rating the project requires.
- 02 Core material Rock wool, PE, chipboard or Kara core depending on rating and cost target.
- 03 Dimensions and hardware Width, height, thickness and the hardware schedule.
- 04 Finishing Facing material and colour to match the project.
- 05 Packing Export packing according to destination and handling.
Why work with LUXYTEC
What a tested core actually saves you.
Intertek WH tested
Doors and cores tested and labelled through Intertek, accepted by local authorities.
Save R&D cost
Start from a tested construction instead of funding a new test programme.
Construction details supplied
Section drawings and fixing details come with the doorset.
Short lead time
Normally 21 calendar days, with raw materials held in stock.
Your finishing or ours
PVAc-bonded facing applied in our workshop or shipped as a semifinished core.
Stock in three regions
Banded cores and rails and stiles held in Canada, the USA and the Middle East.
About LUXYTEC
Shanghai Luxytec Co., Ltd. was established in June 2015 and covers 40,000 m² of production space. The door workshops are located in Zhejiang Province, the production centre for wood and steel doors in eastern China.
We produce fire-rated door cores and wall panels, fire-rated wood doors, and commercial steel doors — direct from the factory, for distributors, contractors and door manufacturers.
- Fire-rated door cores and wall panels
- Fire-rated wood doors and commercial steel doors
- Firestop accessories: intumescent, thresholds and fittings
- Factory direct: from wholesalers to project contractors
Our production environment
Send us the project requirements and we will come back with a tested configuration and a price.
Request a quote